Custom Brushless Controller


Looking beyond the standard offering? Let Anaheim Automation customize your brushless DC controller! We'll work with you to match your motor and controller footprint – so your controller fits perfectly into your application. We can also integrate displays, provide custom silk screens, custom programming, and more! Simply fill out the Application Data Form below, or contact an Anaheim Automation Applications Engineer for details.

Integrated Display:


Based on a customer's requirement, Anaheim Automation designed a multi-functional BLDC speed controller with an integrated display for use in a conveyor application. The controller was designed to replace existing brush DC technology, with the intention of improving product lifetime and power density, while lowering maintenance costs.

The integration of such a display provides visual control over the system in its entirety. The user can easily program their desired result, and the controller adjusts accordingly. The following variables can be modified and presented in real time:
  • Minimum and Maximum Travel Time
  • Linear Distance To Travel
  • Gear and Pulley Ratios
  • Direction (CW/CCW)
  • Linear Distance per Revolution of Drive Pulley
Full control over exact requirements allows for consistency and quick programming among multiple machines, with varying travel lengths and reduction ratios. Eliminating the need for a speed potentiometer, the display allows the user to quickly and accurately make adjustments to their application. This dynamic and highly effective display removes the potential for human error, provides for easy testing and adjusting, and minimizes the time from production to end user.
Custom Options:
  • Integrated Display
  • Private Labeling
  • Custom Programming
  • Custom Voltages
  • Multi-Technology Board
  • Front Panel Interface
  • Expandable
  • Multiple Axes
  • Line-Powered/Offline
  • Specific Footprint
  • Custom Inputs
  • Encoder Interface


Helpful Information
Custom Brushless Controller
Based on a customer’s requirement, Anaheim Automation designed a multi-functional custom brushless controller with an integrated display for use in a conveyor application. The custom brushless controller was designed to replace existing brush DC technology, with the intention of improving product lifetime and power density, while lowering maintenance costs.

The integration of such a display provides visual control over the system in its entirety. The user can easily program their desired result, and the custom brushless controller adjusts accordingly. The following variables can be modified and presented in real time: Minimum and Maximum Travel Time, Linear Distance To Travel, Gear and Pulley Ratios, Direction (CW/CCW), and Linear Distance per Revolution of Drive Pulley.

Full control over exact requirements allows for consistency and quick programming among multiple machines, with varying travel lengths and reduction ratios. Eliminating the need for a speed potentiometer, the display allows the user to quickly and accurately make adjustments to their application. This dynamic and highly effective display removes the potential for human error, provides for easy testing and adjusting, and minimizes the time from production to end user.

Customization
The establishment of Anaheim Automation as a manufacturer of turkey motion control systems took place in 1966. Its emphasis on R&D has insured the continued introduction of advanced custom brushless controller driver/controller, for instance the custom brushless controller product line. Today, Anaheim Automation ranks high among the leading manufacturers and distributor of motion control products, a position improved by its excellent reputation for quality products at competitive prices. The custom brushless controller product line is no exception to the Companys goal. Anaheim Automation offers a wide variety of standard DC Brushless Motor products. Occasionally, OEM customers with mid to large quantity demands prefer to have a custom brushless controller to meet their exact design requirements. Sometimes the custom brushless controller is as complex as adjustments to the speed, voltage, and/or torque. Or it can be as simple as a brake, shaft modification, wire colors, oil seal for an IP65 rating, or label. Buyers appreciate Anaheim Automations simplicity of one-stop shop? and the cost savings of a custom brushless controller while engineers appreciate the creativity, system efficiency, and flexibility that Anaheim Automation features for their custom brushless controller product line. Anaheim Automations standard DC Brushless Motor product line is a cost-effective solution, in that they are known for their durable construction and outstanding performance. Due to dedicated engineering, professional application assistance and friendly customer service, Anaheim Automation often surpasses the customers expectations for fulfilling their custom requirements. While a good portion of Anaheim Automationscustom brushless controller sales involves special, custom, or private-labeling requirements, the company takes pride in its standard stock base located in Anaheim, California, USA. To make a custom brushless controller affordable, a minimum quantity and/or a Non-Recurring Engineering (NRE) fee is required. Contact the factory for specifics, should you require acustom brushless controller in your design. All Sales for a custom brushless controller are Non-Cancelable-Non-Returnable, and a NCNR Agreement must be signed by the customer, per each request. All Sales, including a custom brushless controller, are created pursuant to Anaheim Automations standardized Terms and Conditions, and are in lieu of any additional expressed or implied terms, including but not limited to any implied warranties. Anaheim Automation has a wide range of customers for the custom brushless controller product line: companies running or developing automated machinery or processes that involve food, medical packaging, special filming and projection effects, inspection and security devices, assembly, labeling or tamper-evident requirements, cosmetics, medical diagnostics, conveyor, pump flow control, robotics, equipment upgrades, and metal fabrication (CNC machinery). We often put a private-label for many OEM customers that request it so their customers stay loyal to them for replacement, servicing, and repairs. PLEASE NOTE: Technical assistance regarding its DC Brushless Motor product line, as well as all the products manufactured or distributed by Anaheim Automation, is offered at no charge. This assistance is offered to help the customer in choosing Anaheim Automation products for a specific application. However, any selection, quotation, or application suggestion for a custom brushless controller, or any other product, offered from Anaheim Automations staff, its representatives or distributors, are only to assist the customer. In all cases, determination of fitness of the custom brushless controllerin a certain system design is solely the customers responsibility. While every effort is made to offer solid advice regarding the DC Brushless Motor product line, as well as other motion control products, and to produce technical data and illustrations accurately, such advice and documents are for reference only, and subject to change without notice.

© 2017 Anaheim Automation, Inc. - All Rights Reserved