A Brushless Electric Motor and a Brushless Controller is used in a variety of applications in many different industries. Some of the applications are Appliances, Automotive, Aerospace, CNC, Consumer, Factory Automation, Instrumentation, Medical, Packaging Equipment, and Semiconductor.

The following environmental and safety considerations must be observed during all phases of operation, service and repair of a brushless controller system. Failure to comply with these precautions violates safety standards of design, manufacture and intended use of the brushless controller and motor. Please note that even a well-built brushless controller operated and installed improperly, can be hazardous. Precaution must be observed by the user with respect to the load and operating environment. The customer is ultimately responsible for the proper selection, installation, and operation of the brushless controller system.

The atmosphere in which a brushless controller is used must be conducive to good general practices of electrical/electronic equipment. Do not operate the brushless controller in the presence of flammable gases, dust, oil, vapor or moisture. For outdoor use, the brushless controller and motor must be protected from the elements by an adequate cover, while still providing adequate air flow and cooling. Moisture may cause an electrical shock hazard and/or induce system breakdown. Due consideration should be given to the avoidance of liquids and vapors of any kind. Contact the factory should your application require specific IP ratings. It is wise to install the brushless controller and motor in an environment which is free from condensation, electrical noise, vibration and shock.

Additionally, it is preferable to work with the brushless controller system in a non-static protective environment. Exposed circuitry should always be properly guarded and/or enclosed to prevent unauthorized human contact with live circuitry. No work should be performed while power is applied.

Do NOT plug in or unplug the connectors when power is ON. Wait for at least 5 minutes before doing inspection work on the brushless controller and motor system after turning power OFF, because even after the power is turned off, there will still be some electrical energy remaining in the capacitors of the internal circuit of the brushless controller.

Plan the installation of the brushless controller in a system design that is free from debris, such as metal debris from cutting, drilling, tapping, and welding, or any other foreign material that could come in contact with circuitry. Failure to prevent debris from entering the brushless controller system can result in damage and/or shock.

The following information is intended as a general guideline for wiring of the Anaheim Automation brushless controller product line. Be aware that when you route power and signal wiring on a machine or system, radiated noise from the nearby relays, transformers, and other electronic devices can be inducted into the brushless controller and encoder signals, input/output communications, and other sensitive low voltage signals. This can cause systems faults.

WARNING - Dangerous voltages capable of causing injury or death, may be present in the brushless controller system. Use extreme caution when handling, wiring, testing, and adjusting during installation, set-up, tuning, and operation. Don't make extreme adjustments or changes to the brushless controller system parameters, which can cause mechanical vibration and result in failure and/or loss. Once the brushless controller and motor are wired, do not run the brushless controller by switching On/Off the power supply directly. Frequent power On/Off switching will cause fast aging of the internal components, which will reduce the lifetime of brushless controller and motor system.

Strictly comply with the following rules:
• Follow the Wiring Diagram with each brushless controller
• Route high-voltage power cables separately from low-voltage power cables
• Segregate input power wiring and brushless controller power cables from control wiring and brushless electric motor feedback cables as they leave the brushless controller. Maintain this separation throughout the wire run.
• Use shielded cable for power wiring and provide a grounded 360 degree clamp termination to the enclosure wall. Allow room on the sub-panel for wire bends.
• Make all cable routes as short as possible.

NOTE: Factory made cables are recommended for use in our brushless controller and motor systems. These cables are purchased separately, and are designed to minimize EMI. These cables are recommended over customer-built cables to optimize system performance and to provide additional safety for the brushless controller system and the user.

WARNING - To avoid the possibility of electrical shock, perform all mounting and wiring of the brushless controller and motor prior to applying power. Once power is applied, connection terminals may have voltage present.

The following information is intended as a general guideline for the installation and mounting of the brushless controller and motor system. WARNING - Dangerous voltages capable of causing injury or death may be present in the brushless controller system. Use extreme caution when handling, testing, and adjusting during installation, set-up, and operation. It is very important that the wiring of the brushless controller and motor be taken into consideration upon installation and mounting.

Subpanels installed inside the enclosure for mounting brushless motor system components, must be a flat, rigid surface that will be free from shock, vibration, moisture, oil, vapors, or dust. Remember that the brushless controller and motor will produce heat during work, therefore, heat dissipation should be considered in designing the system layout. Size the enclosure so as not to exceed the maximum ambient temperature rating. It is recommended that the brushless controller be mounted in position as to provide adequate airflow. The brushless controller and motor should be mounted in a stable fashion, secured tightly. NOTE:There should be a minimum of 10mm between the brushless controller and any other devices mounted in the system/electric panel or cabinet.

NOTE: In order to comply with UL and CE requirements, the brushless controller and motor system must be grounded in a grounded conducive enclosure offering protection as defined in standard EN 60529 (IEC 529) to IP55 such that they are not accessible to the operator or unskilled person. As with any moving part in a system, the brushless motor should be kept out of the reach of the operator. A NEMA 4X enclosure exceeds those requirements providing protection to IP66. To improve the bond between the power rail and the subpanel, construct your subpanel out of zinc-plated (paint-free) steel. Additionally, it is strongly recommended that the brushless controller be protected against electrical noise interferences. Noise from signal wires can cause mechanical vibration and malfunctions.

Anaheim Automation was established in 1966 as a manufacturer of "turnkey" motion control systems. Its' emphasis on R&D has insured the continued introduction of advanced motion control products, such as the brushless controller and motor product lines. Today, Anaheim Automation ranks high among the leading manufacturers and distributors of motion control products, a position enhanced by its excellent reputation for quality products at competitive prices. The brushless controller product line is no exception to the Company's goal.

Anaheim Automation offers a wide variety of standard brushless controller products. Occasionally, OEM customers with mid to large quantity requirements prefer to have a brushless controller that is custom or modified to meet their exact design requirements. Sometimes the customization is as simple as shaft modification, brake, oil seal for an IP65 rating, mounting dimensions, wire colors, or label. Other times, a customer might require that a brushless controller meet an ideal specification such as, speed, torque, and/or voltage.

Engineers appreciate that Anaheim Automation's brushless controller product line can answer their desire for creativity, flexibility and system efficiency. Buyers appreciate the simplicity of the "one-stop shop," and the cost savings of a custom brushless controller design, while engineers are pleased with Anaheim Automation's dedicated involvement in their specific brushless controller system requirements.

Anaheim Automation's standard brushless controller product line is a cost-effective solution, in that they are known for their rugged construction and excellent performance. A considerable size of its sales growth has resulted from dedicated engineering, friendly customer service and professional application assistance, often surpassing the customer's expectations for fulfilling their custom requirements. While a good portion of Anaheim Automation's brushless controller and motor sales involves special, custom, or private-labeling requirements, the company takes pride in its standard stock base located in Anaheim, California, USA. To make customization of a brushless controller affordable, a minimum quantity and/or a Non-Recurring Engineering (NRE) fee is required. Contact the factory for details, should you require a custom brushless controller in your motion control system design.

All Sales for a customized or modified brushless controller are Non-Cancelable-Non-Returnable, and a NCNR Agreement must be signed by the customer, per each request. All Sales, including a customized brushless controller, are made pursuant to Anaheim Automation's standard Terms and Conditions, and are in lieu of any other expressed or implied terms, including but not limited to any implied warranties.

Anaheim Automation's customers for the brushless controller product line is diverse: companies operating or designing automated machinery or processes that involve food, cosmetics or medical packaging, labeling or tamper-evident requirements, assembly, conveyor, material handling, robotics, special filming and projection effects, medical diagnostics, inspection and security devices, pump flow control, metal fabrication (CNC machinery), and equipment upgrades. Many OEM customers request that we "private-label" the brushless controller, so that their customers stay loyal to them for servicing, replacements and repairs.

PLEASE NOTE: Technical assistance regarding its brushless controller product line, as well as all the products manufactured or distributed by Anaheim Automation, is available at no charge. This assistance is offered to help the customer in choosing Anaheim Automation products for a specific application. However, any selection, quotation, or application suggestion for a brushless controller, or any other product, offered from Anaheim Automation's staff, its' representatives or distributors, are only to assist the customer. In all cases, determination of fitness of the custom brushless controller in a specific system design is solely the customers' responsibility. While every effort is made to offer solid advice regarding the brushless controller product line, as well as other motion control products, and to produce technical data and illustrations accurately, such advice and documents are for reference only, and subject to change without notice.

The feedback for a Brushless Controller is done by the use of Hall sensors when rotating the Brushless Electric Motor in the stator windings. These need to be energized sequentially. The Brushless Controller needs to know the rotor position in order to understand the next winding to be energized following the correct energizing sequence. The rotor position is sensed by the Hall sensors embedded in the back end cap of the Brushless Electric Motor housing. The Brushless Controller utilizes three Hall sensors which are separated by either 60° or 120°. The Hall sensors sense either the rotor magnet or an external magnet placed on the back and shaft. They give a digital signal signifying whether or not a North or South Pole has passed the censors using the signals from these sensors the Brushless Controller can easily maintain the Brushless Electric Motor velocity. The Hall sensors are normally mounted on a PC board and fixed to the back end cap on the non-driving end of the Brushless Electric Motor.

For low-speed applications it is recommended to use an encoder for the feedback rather than the Hall sensors. The Hall sensor counts per revolution can only be as great as a number of polls times the number of Hall Sensors. The Brushless Controller can use this higher count to its advantage when operating the Brushless Electric Motor. With more counts per revolution at its disposal, the Brushless Controller can use this additional information to more precisely control the velocity of the Brushless Electric Motor. The higher the resolution on the encoder to more finely the Brushless Controller can control the Brushless Electric Motor. Even though the expense is much greater for encoders when compared to Hall sensors this price can be justified as it can result in very precise control for a much lower cost than alternative technologies such as Servo motors, AC motors or synchronous motors.

Most Brushless Motors need a controller/driver to run. There are many different types of controllers/drivers that are manufactured around the world for different applications. Many come with different options and can be custom made. Most are referred to as Electronic Speed Controller (ESC).

In a Brushless Controller/Driver, either a Hall Effect Sensor or the Back EMF (Electromotive Force) is used to run the motor. The Hall Effect uses three hall sensors within the motor to help detect the position of the rotor. This method is primarily used in speed detection, positioning, current sensing, as well as proximity switching. The magnetic field changes in response to the transducer that varies its output voltage. A feedback is created by directly returning a voltage since the sensor operates as an analogue transducer. The distance between the Hall plate and a known magnetic field can be determined with a group of sensors, in this case, three, and the relative position of the magnet can be deduced. A Hall sensor can act as an on/off switch in a digital mode when combined with circuitry.

The Back EMF, also known as the Counter-Electromotive Force is caused by a changing electromagnetic field. In a Brushless Motor, the back EMF is a voltage that occurs where there is motion between the external magnetic field and the armature of the motor. In other words, the voltage is developed in an inductor by and alternating current or pulsating current. At every moment, the polarity of the voltage is the reverse of the input voltage. This method is commonly used to measure the motor’s position and speed indirectly.

There are very many features on the Brushless Controller but the hardest part is pairing up your Brushless Controller to your brushless dc motor and figuring out if this pair will meet your expectations and get the job done. First you will pick a brushless motor and brushless controller, then you will have to check the specifications for each of these and compare to the two to see if they will compatible with each other. You will need to do some research to get the best results.

You have to ask yourself what are the main features or options are you looking for in a brushless controller? How much current are you outputting? How much voltage are you inputting? What do I need to control? These are some of the questions you might need or want to ask yourself before you buy a driver/controller that doesn't work with your motor. You need to know all of the motor specifications. What is the rated voltage and speed? How much current can the motor take or output? How much power is it rated for? Etc. Once you figure all of these things out you can now look for a driver/controller with similar or higher ratings.

There are many different types of Brushless Controller products made today. Some companies make a Brushless Controller for specific applications there are also companies that make custom a Brushless Controller. What the controller does is directs the rotation of the rotor. In order for the controller to do this, it must somehow detect the location of the rotor. In some cases, encoders or hall effect sensors are used to measure the position of the rotor directly. Another approach is to measure the back EMF, in this case the hall effect sensors are not needed. These types of Brushless Controller are also known as ?sensorless? controllers.

Remember much research should be done before buying a motor and brushless dc controller. If you want them to work properly and the way you need it to, research is necessary. I can't emphasize enough. There are many companies all around the world engineering Brushless Controller products to meet your needs for all different types of applications.

Most Brushless Products need a controller/driver to run. There are many different types of controllers/drivers that are manufactured around the world for different applications. Many come with different options and can be custom made. Most are referred to as Electronic Speed Controller (ESC). In a Brushless Controller/Driver, either a Hall Effect Sensor or the Back EMF (Electromotive Force) is used to run the motor. The Hall Effect uses three hall sensors within the motor to help detect the position of the rotor. This method is primarily used in speed detection, positioning, current sensing, as well as proximity switching. The magnetic field changes in response to the transducer that varies its output voltage. A feedback is created by directly returning a voltage since the sensor operates as an analogue transducer. The distance between the Hall plate and a known magnetic field can be determined with a group of sensors, in this case, three, and the relative position of the magnet can be deduced. A Hall sensor can act as an on/off switch in a digital mode when combined with circuitry. The Back EMF, also known as the Counter-Electromotive Force is caused by a changing electromagnetic field. In a Brushless Motor, the back EMF is a voltage that occurs where there is motion between the external magnetic field and the armature of the motor. In other words, the voltage is developed in an inductor by and alternating current or pulsating current. At every moment, the polarity of the voltage is the reverse of the input voltage. This method is commonly used to measure the motor’s position and speed indirectly.

There are very many features on the Brushless Controller but the hardest part is pairing up your Brushless Controller to your brushless dc motor and figuring out if this pair will meet your expectations and get the job done. First you will pick a brushless motor and brushless controller, then you will have to check the specifications for each of these and compare to the two to see if they will compatible with each other. You will need to do some research to get the best results. You have to ask yourself what are the main features or options are you looking for in a brushless controller? How much current are you outputting? How much voltage are you inputting? What do I need to control? These are some of the questions you might need or want to ask yourself before you buy a driver/controller that doesnt work with your motor. You need to know all of the motor specifications. What is the rated voltage and speed? How much current can the motor take or output? How much power is it rated for? Etc. Once you figure all of these things out you can now look for a driver/controller with similar or higher ratings. There are many different types of Brushless Controller products made today. Some companies make a Brushless Controller for specific applications there are also companies that make custom a Brushless Controller. What the controller does is directs the rotation of the rotor. In order for the controller to do this, it must somehow detect the location of the rotor. In some cases, encoders or hall effect sensors are used to measure the position of the rotor directly. Another approach is to measure the back EMF, in this case the hall effect sensors are not needed. These types of Brushless Controller are also known as ?sensorless? controllers. Remember much research should be done before buying a motor and brushless dc controller. If you want them to work properly and the way you need it to, research is necessary. I cant emphasize enough. There are many companies all around the world engineering Brushless Controller products to meet your needs for all different types of applications.

Most Brushless DC Motors need a controller/driver to run. There are many different types of controllers/drivers that are manufactured around the world for different applications. Many come with different options and can be custom made. Most are referred to as Electronic Speed Controller (ESC). In a Brushless Controller/Driver, either a Hall Effect Sensor or the Back EMF (Electromotive Force) is used to run the motor. The Hall Effect uses three hall sensors within the motor to help detect the position of the rotor. This method is primarily used in speed detection, positioning, current sensing, as well as proximity switching. The magnetic field changes in response to the transducer that varies its output voltage. A feedback is created by directly returning a voltage since the sensor operates as an analogue transducer. The distance between the Hall plate and a known magnetic field can be determined with a group of sensors, in this case, three, and the relative position of the magnet can be deduced. A Hall sensor can act as an on/off switch in a digital mode when combined with circuitry. The Back EMF, also known as the Counter-Electromotive Force is caused by a changing electromagnetic field. In Brushless DC MotorS, the back EMF is a voltage that occurs where there is motion between the external magnetic field and the armature of the motor. In other words, the voltage is developed in an inductor by and alternating current or pulsating current. At every moment, the polarity of the voltage is the reverse of the input voltage. This method is commonly used to measure the motor’s position and speed indirectly.

Most Brushless Motors need a controller/driver to run. There are many different types of controllers/drivers that are manufactured around the world for different applications. Many come with different options and can be custom made. Most are referred to as Electronic Speed Controller (ESC). In a Brushless Controller/Driver, either a Hall Effect Sensor or the Back EMF (Electromotive Force) is used to run the motor. The Hall Effect uses three hall sensors within the motor to help detect the position of the rotor. This method is primarily used in speed detection, positioning, current sensing, as well as proximity switching. The magnetic field changes in response to the transducer that varies its output voltage. A feedback is created by directly returning a voltage since the sensor operates as an analogue transducer. The distance between the Hall plate and a known magnetic field can be determined with a group of sensors, in this case, three, and the relative position of the magnet can be deduced. A Hall sensor can act as an on/off switch in a digital mode when combined with circuitry. The Back EMF, also known as the Counter-Electromotive Force is caused by a changing electromagnetic field. In a Brushless Motor, the back EMF is a voltage that occurs where there is motion between the external magnetic field and the armature of the motor. In other words, the voltage is developed in an inductor by and alternating current or pulsating current. At every moment, the polarity of the voltage is the reverse of the input voltage. This method is commonly used to measure the motor’s position and speed indirectly.

Based on a customer’s requirement, Anaheim Automation designed a multi-functional custom brushless controller with an integrated display for use in a conveyor application. The custom brushless controller was designed to replace existing brush DC technology, with the intention of improving product lifetime and power density, while lowering maintenance costs.

The integration of such a display provides visual control over the system in its entirety. The user can easily program their desired result, and the custom brushless controller adjusts accordingly. The following variables can be modified and presented in real time: Minimum and Maximum Travel Time, Linear Distance To Travel, Gear and Pulley Ratios, Direction (CW/CCW), and Linear Distance per Revolution of Drive Pulley.

Full control over exact requirements allows for consistency and quick programming among multiple machines, with varying travel lengths and reduction ratios. Eliminating the need for a speed potentiometer, the display allows the user to quickly and accurately make adjustments to their application. This dynamic and highly effective display removes the potential for human error, provides for easy testing and adjusting, and minimizes the time from production to end user.

A Brushless Driver and Controller (also known as a Driver) is a device that is used to run/control a Brushless Motor. They are also known as Speed Controllers and often referred to as Electronic Speed Control or ESC. Their main purpose is to “drive” the brushless motor, in other words make it run. There are many different types that are manufactured for different applications. The main purpose of a brushless controller is to drive a brushless motor at a speed where a signal is taken that represents that demanded speed. If the speed of the brushless motor is measured, then it is a Feedback speed controller or also known as a closed-loop speed controller. If the speed isn’t measured then it is called an open-loop speed controller. A feedback speed controller is more complicated than one that is not, but is much better and more efficient. Brushless motors come in a variety of forms, and the brushless controller output will be different dependent on these forms.

Theory of a Brushles Controller The speed of a brushless motor is directly proportional to the supply voltage, so when the supply voltage is reduced, so is the speed, and vice versa. An example is, if your supply voltage is 12 volts and you decrease to 6 volts, then the speed will now run 50% slower than at 12 volts. Now, the question is, how can that be achieved when you have a battery or supply fixed at 12 volts? The brushless controller works by varying the average voltage sent to the motor. It could do this by adjusting the voltage sent to the motor, but this is inefficient to do. A much more efficient way to do this is, to switch the motors supply on and off very quickly. When the switching is fast enough the brushless motor will only recognize the average effect. It will not notice that it is actually being switched on and off. The average speed of the brushless motor increases, as the amount of time that the voltage is on increases compared with the amount of time that it is off. This on-off switching is performed by what is called a power MOSFET (Metal-Oxide-Semiconductor Field Effect Transistor). MOSFETs are devices that can turn very large currents on and off under the control of a low signal level voltage. The time it takes a motor to slow down and speed up depends on the inertia of the rotor, how much torque and friction there is.

From the 1920s-1980s most electrically driven elevators used the Ward Leonard brushless controller system. This control system has been used up until the early 21st century. Different variations were implemented into the Ward Leonard system, but were still called by the same name generally. Electrical and mechanical adjustable brushless controller units and other new types developed after the Ward Leonard system was introduced. Electron tube types of brushless controller units began to develop in the 1920s, but electronic controls didn’t begin to displace the Ward Leonard system until thyristor controlled drives were developed in the late 1960s. Ward Leonard's brushless controller was rapidly becoming obsolete by the mid 1970s, but replacements for the existing Ward Leonard brushless controller has continued until the beginning of the 21st century.

Some applications that use a brushless controller are, but not limited to:

• Appliances
• Wheel encoders
• Ice tray and dust box position sensing
• Door and lid open/close detection
• Low water indicator
• Motor current monitoring and AC input current detection
• Automotive ( High temperature and in cabin)
• Lighting
• Wiper systems
• Airbag deployment systems
• Brake systems
• Displays and infotainment
• Seat belt systems
• Closure systems
• LED lighting and Displays
• Billboards
• Backlighting (cameras, mobile phones, laptop PC's,etc.)
• Illumination and signals
• Office Automation
• Printers
• Fax machines
• Shredder
Portable
• Digital Camera
• Mobile Phone

When selecting a brushless controller for your motor, many things should be considered. What is your application? You will need to get specifics about the motor and the brushless controller and compare them to see if they are compatible. Once you have figured all this out, you can then begin to compare a different brushless controller from different manufacturers.

There are many advantages to using a brushless controller. They include the following, but not limited to:

1.Long lifetime
2.Efficient
3.Customizable
4.Different performance options on one brushless controller

Disadvantages for a Brushless Controller

There are far more advantages than disadvantages for a brushless controller, but there are a few listed below:

1.High cost
2.Complex circuitry
3.An additional unit to a motor (takes up more space)

When you are having problems with your brushless controller there are multiple things to look for. Different units will have their own way of indicating a problem of fault within the brushless controller. Most brushless controllers will have a fault light to help indicate a problem that has occurred. Some may have an “alarm” or noise of some sort. Some problems that may occur, but are not limited to are:

1. Blown phase 2. Improper parts within unit 3. Blown parts within unit 4. Improper wiring/installation (Check user guides for specific hook-up diagrams)

There is always the possibility that something maybe shorted internally on the board. This is something you might not be able to fix by yourself. Most companies will have a warranty for the product which will allow you to send it back and get it properly fixed and tested.

A brushless controller comes in all different shapes and sizes. A brushless controller can be custom made and ordered from different manufacturers. Although there isn't a certain shape it, most Controllers have a rectangular or square shape to them. They can also come in very small packages as well as very big packages.

Brushless Motor Controllers consist of, but are not limited to:

• PCB (Printed Circuit Board)
• Transistors
• Capacitors
• Resistors
• IC, Chips, microchips
• Diodes
• Potentiometers
• Terminal Blocks/ screw terminals
• Heat Sinks
• LEDs
• LCDs

The lifetime of a brushless controller should last you for a very long time, if not forever. That’s if, and only if you are running within rated conditions. It is not best to run anything at its limits, that’s why there are limits set. If you running your unit within or below rate conditions, you will not have to worry too much about checking in on it. It is always a good idea to check on your brushless controller and its conditions. You never know with electronics, they can be unpredictable at times.

Occasionally things go wrong with electronics. You should always make sure the environment of your brushless controller is within specifications of the unit so that everything will run smoothly and consistently. The temperature, air, dust, and pressure play a big part in electronics. You always want to make sure those allow your brushless controller to run and operate properly at all times. Those factors are almost always unpredictable and change all the time.

Most brushless motors need a brushless controller to run. There are many different types of brushless controllers that are manufactured around the world for different applications. Many come with different options and can be custom made. Most are referred to as Electronic Speed Controller (ESC). In a Brushless Controller, either a Hall Effect Sensor or the Back EMF (Electromotive Force) is used to run the motor. The Hall Effect uses three hall sensors within the motor to help detect the position of the rotor. This method is primarily used in speed detection, positioning, current sensing, as well as proximity switching. The magnetic field changes in response to the transducer that varies its output voltage. A feedback is created by directly returning a voltage since the sensor operates as an analogue transducer. The distance between the Hall plate and a known magnetic field can be determined with a group of sensors, in this case, three, and the relative position of the magnet can be deduced. A Hall sensor can act as an on/off switch in a digital mode when combined with circuitry. The Back EMF, also known as the Counter-Electromotive Force is caused by a changing electromagnetic field. In brushless motors, the back EMF is a voltage that occurs where there is motion between the external magnetic field and the armature of the motor. In other words, the voltage is developed in an inductor by and alternating current or pulsating current. At every moment, the polarity of the voltage is the reverse of the input voltage. This method is commonly used to measure the motor’s position and speed indirectly.

The establishment of Anaheim Automation as a manufacturer of turkey motion control systems took place in 1966. Its emphasis on R&D has insured the continued introduction of advanced custom brushless controller driver/controller, for instance the custom brushless controller product line. Today, Anaheim Automation ranks high among the leading manufacturers and distributor of motion control products, a position improved by its excellent reputation for quality products at competitive prices. The custom brushless controller product line is no exception to the Companys goal. Anaheim Automation offers a wide variety of standard DC Brushless Motor products. Occasionally, OEM customers with mid to large quantity demands prefer to have a custom brushless controller to meet their exact design requirements. Sometimes the custom brushless controller is as complex as adjustments to the speed, voltage, and/or torque. Or it can be as simple as a brake, shaft modification, wire colors, oil seal for an IP65 rating, or label. Buyers appreciate Anaheim Automations simplicity of one-stop shop? and the cost savings of a custom brushless controller while engineers appreciate the creativity, system efficiency, and flexibility that Anaheim Automation features for their custom brushless controller product line. Anaheim Automations standard DC Brushless Motor product line is a cost-effective solution, in that they are known for their durable construction and outstanding performance. Due to dedicated engineering, professional application assistance and friendly customer service, Anaheim Automation often surpasses the customers expectations for fulfilling their custom requirements. While a good portion of Anaheim Automationscustom brushless controller sales involves special, custom, or private-labeling requirements, the company takes pride in its standard stock base located in Anaheim, California, USA. To make a custom brushless controller affordable, a minimum quantity and/or a Non-Recurring Engineering (NRE) fee is required. Contact the factory for specifics, should you require acustom brushless controller in your design. All Sales for a custom brushless controller are Non-Cancelable-Non-Returnable, and a NCNR Agreement must be signed by the customer, per each request. All Sales, including a custom brushless controller, are created pursuant to Anaheim Automations standardized Terms and Conditions, and are in lieu of any additional expressed or implied terms, including but not limited to any implied warranties. Anaheim Automation has a wide range of customers for the custom brushless controller product line: companies running or developing automated machinery or processes that involve food, medical packaging, special filming and projection effects, inspection and security devices, assembly, labeling or tamper-evident requirements, cosmetics, medical diagnostics, conveyor, pump flow control, robotics, equipment upgrades, and metal fabrication (CNC machinery). We often put a private-label for many OEM customers that request it so their customers stay loyal to them for replacement, servicing, and repairs. PLEASE NOTE: Technical assistance regarding its DC Brushless Motor product line, as well as all the products manufactured or distributed by Anaheim Automation, is offered at no charge. This assistance is offered to help the customer in choosing Anaheim Automation products for a specific application. However, any selection, quotation, or application suggestion for a custom brushless controller, or any other product, offered from Anaheim Automations staff, its representatives or distributors, are only to assist the customer. In all cases, determination of fitness of the custom brushless controllerin a certain system design is solely the customers responsibility. While every effort is made to offer solid advice regarding the DC Brushless Motor product line, as well as other motion control products, and to produce technical data and illustrations accurately, such advice and documents are for reference only, and subject to change without notice.

Brushless Controller Products are used in a variety of applications in many different industries. Some of the applications are Appliances, Automotive, Aerospace, CNC, Consumer, Instrumentation, Medical, Packaging Equipment, and Semiconductor.

A Brushless Motor Speed Control (also known as a Brushless Controller or Driver) is a device that is used to run/control a Brushless Motor. They are also known as Speed Controllers and often referred to as Electronic Speed Control or ESC. Their main purpose is to “drive” the brushless motor, in other words make it run. There are many different types that are manufactured for different applications. The main purpose of brushless motor speed control is to drive a brushless motor at a speed where a signal is taken that represents that demanded speed. If the speed of the brushless motor is measured, then it is a Feedback speed controller or also known as a closed-loop speed controller. If the speed isn’t measured then it is called an open-loop speed controller. A feedback speed controller is more complicated than one that is not, but is much better and more efficient. Brushless motors come in a variety of forms, and the brushless motor speed control output will be different dependent on these forms.