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Bevel Gear
The Bevel Gear product lines offer the precision required, at prices that make them an affordable choice! Bevel Gear products are available in sizes from 40 mm to 120mm, which is ideal for motors ranging from NEMA 17 to larger than NEMA 42. The Bevel Gear is built with the design goal of offering a cost-effective product without sacrificing quality. Prices appear on this web site, with all the information required to select the perfect Bevel Gear product for your application.
• Sizes: NEMA 17, 23, 34 and 42
• Gear Ratios: Up to 33 Ratios from 3:1 to 1,000:1
• Backlash: As Low as 5 Arc-Min for Precision Series
• Torque Up To 40,356 Ounce-Inches
• Precision Clamping System
• Compatible with Most Servo, Stepper, AC or DC Motors
• Maintenance-Free, Lifetime Lubrication
• Sizes: NEMA 17, 23, 34 and 42
• Gear Ratios: 22 Ratios from 3:1 to 512:1
• Backlash: As low as 5 Arc-Min
• Torque Up To 36,816 Ounce-Inches
• Right Angle Ideal for Redirecting Power Flow
• Maintenance-Free, Lifetime Lubrication
• Compatible with Most Servo, Stepper, AC or DC Motors
• Sizes: NEMA 23, 34 and 42
• Gear Ratios: Ratios from 3:1 to 64:1
• Backlash: As Low as 16 Arc-Min
• Life: 30,000 Hours Design Life
• Torque Up To 40,356 Ounce-Inches
• Patented Precision Clamping System
• High Durability, 96% Efficiency
• Maintenance-Free, Lifetime Lubrication
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Bevel Gear Fundamentals
- Bevel Gear - What is a Bevel Gear
- Bevel Gear - Applications
- Bevel Gear - Advantages and Disadvantages
- Bevel Gear - Physical Properties of a Bevel Gear
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There are two types of bevel gearboxes which include either straight or spiral teeth gears. A straight bevel gear has straight and tapered teeth and is used in applications requiring slow speeds. A spiral bevel gear has curved and oblique teeth and are used in applications requiring high-performance, high speed applications.
A bevel gear is mainly used in right-angle applications with the shafts in a perpendicular arrangement. The following are industries that use a bevel gear within gearboxes:
• Print Press
• Power Plants
• Automobiles
• Steel Plants
• Hand Drills
• Differential Drives
Advantages of a Bevel Gear
• Right-angle configuration
• Durable
Disadvantages of a Bevel Gear
• Axes must be able to support forces
• Poorly cut teeth may result in excessive vibration and noise during operation
A bevel gear is typically constructed from cast iron, aluminum alloy or other steel materials but vary between manufacturers.
Note: A bevel gear is made from steel materials can be noisy when coming into contact with other gears, which make them prone to wear.
Advantages of a Bevel Gear
• Right-angle configuration
• Durable
Disadvantages of a Bevel Gear
• Axes must be able to support forces
• Poorly cut teeth may result in excessive vibration and noise during operation
A bevel gear is mainly used in right-angle applications with the shafts in a perpendicular arrangement. The following are industries that use a bevel gear within gearboxes:
• Print Press
• Power Plants
• Automobiles
• Steel Plants
• Hand Drills
• Differential Drives
A bevel gear is typically constructed from cast iron, aluminum alloy or other steel materials but vary between manufacturers.
Note: A bevel gear is made from steel materials can be noisy when coming into contact with other gears, which make them prone to wear.
There are two types of bevel gearboxes which include either straight or spiral teeth gears. A straight bevel gear has straight and tapered teeth and is used in applications requiring slow speeds. A spiral bevel gear has curved and oblique teeth and are used in applications requiring high-performance, high speed applications.
Advantages of a Bevel Gear Box
• Low noise level
• High efficiency
• High reduction ratios
• Increase/Decrease output torque
• Increase/Decrease output speed
• Durable
Disadvantages of a Bevel Gear Box
• More costly than other drive systems
• Proper lubrication is necessary for smooth running
• Poorly cut teeth may result in excessive vibration and noise during operation
• Quality matters and adds to cost
The price of a bevel gear box varies and is typically affected by size, accuracy specifications, backlash, and the gear ratio, as well as the specific manufacturer. A bevel gear box with a backlash in the range of 30 arc-minutes may cost as low as $500. The cost for a bevel gear box with a backlash value under 5 arc-minutes will cost more than a bevel gear box with high backlash values. Below is a list of bevel gear box products offered by Anaheim Automation. Comprehensive specifications and pricing is available on our website at AnaheimAutomation.com, for each of the offered types:
• Economy Gear Box
• High-Grade Gear Box
• Right-Angle Planetary Gear Box
• Rotating Output Flange Gear Box
Q. Are planetary and spur bevel gear box types bi-directional?
A. Yes, planetary and spur bevel gear boxes are designed to be used for bi-directional operation. The direction the input shaft rotates and gear arrangement of the bevel gear box will determine the rotation of the output shaft.
Q. Can Anaheim Automation’s motors be combined with a bevel gear box?
A. Anaheim Automation’s motors can be assembled with a bevel gear box to meet the necessary requirements of an application. Motors and bevel gear boxes can be purchased separately or be purchased as an assembled unit. Customization is available. Minimum purchase requirements and a Non-Cancellable/Non-Returnable agreement will apply.
Q. What is the lifetime of an Anaheim Automation motor and bevel gear box?
A. The lifetime of a motor and bevel gear box varies by user application. Certain factors determine the lifetime of a product, such as environment, radial loads (torque), duty cycle, and input power. All these factors play a role in the lifetime of a motor and bevel gear box. Anaheim Automation’s experienced Application Engineers are available to provide recommendations on the best products for your specific application criteria.
Q. What type of bevel gear box would be used for right angle applications?
A. A bevel and worm bevel gear boxes are mainly utilized in right angle applications. They offer high efficiency and low gear ratios. A straight bevel bevel gear box with straight cut teeth are utilized in slow speed applications, whereas spiral bevel bevel gear boxes with curved teeth are utilized in high performance, high speed applications. Worm bevel gear boxes are also available with right angle configurations. They are able to sustain high shock loads, low in noise, maintenance-free but are less efficient than a bevel bevel gear box.
Q. Can a bevel gear box be backdriven?
A. Some bevel gear box types, such as a spur bevel gear box can be backdriven, while some, such as the worm bevel gear box cannot be backdriven.
Q. How many planet gears are there in a bevel gear box?
A. The amount of planetary gears in a bevel gear box differs based on specific application requirements. Most planetary bevel gear box types consist of two or more planetary gears.
Q. What is the difference between straight cut gears and helical gears?
A. Straight cut gears have straight and tapered teeth, and are used for low speed applications. Helical gears are cut at angles to allow gradual contact between the gear teeth. This allows for smooth and quiet operation. Helical gears are applicable in high horsepower and efficient applications.
Each bevel gear box works in a similar fashion. The directions the gears rotate are dependent on the input direction and orientation of the gears. For example, if the initial gear is rotating in a clockwise direction, the gear it engages will rotate counterclockwise. This continues down the line for multiple gears. The combination of different size gears and the number of teeth on each gear plays a significant role in the output torque and speed of the shaft. High gear ratios allow for more output torque and lower speeds, while lower gear ratios allow for higher output speed and less output torque.
A planetary gear box works relatively the same. A planetary gear box system is constructed with three main components: a central sun gear, a planet carrier (carrying one or more planet gears) and an annulus (an outer ring). The central sun gear is orbited by planet gears (of the same size) mounted to the planet carrier. The planet gears are meshed with the sun gear while the outer rings teeth mesh with the planet gears. There are several configurations for a gear box system. Typical configurations consist of three components: the input, the output and one stationary component.
For example: one possible configuration is the sun gear as the input, the annulus as the output and the planet carrier remaining stationary. In this configuration, the input shaft rotates the sun gear, the planet gears rotate on their own axes, simultaneously applying a torque to the rotating planet carrier that in turn applies torque to the output shaft (which in this case is the annulus). The rate at which the gears rotate (gear ratio) is determined by the number of teeth in each gear. The torque (power output) is determined by both the number of teeth and by which component in the planetary system is stationary.
The output of a motor (i.e. stepper, brushless, AC and brush motors) is used as the input of the bevel gear box and controls the speed at which the bevel gear box rotates. The configuration below illustrates the driver controlling the external motor, which is connected as the input shaft of the bevel gear box. As a result, when the driver is powered, the motor shaft rotates inside the bevel gear box causing the output shaft of the bevel gear box to rotate. The output speed and torque is dependent on the internal configuration of the bevel gear box.
When considering a bevel gear box, many factors need to be considered to meet specific application requirements:
Gear Ratio
Gear ratios are defined as the correlation between the numbers of teeth of two different gears. Commonly, the number of teeth a gear has is proportional to its circumference. This means that the gear with a larger circumference will have more gear teeth; therefore the relationship between the circumferences of the two gears can also give an accurate gear ratio. For example, if one gear has 36 teeth while another gear has 12 teeth, the gear ratio would be 3:1.
Output Torque
Output torque of the bevel gear box is dependent on the gear ratio used. To obtain a high output torque, a large gear ratio would be selected. Using a large gear ratio will lower the output shaft speed of the motor. Inversely, using a lower gear ratio, a smaller output torque value would be delivered into the system, with a greater motor speed at the output shaft of the bevel gear box. This statement illustrates the relationship that both torque and speed are inversely proportional to one another.
Speed (RPM)
Speed is proportional to the gear ratio of the bevel gear box system. For example, if the input gear has more teeth than the output gear, the result will be an increase in speed at the output shaft. On the other hand, having the reverse scenario with more gear teeth at the output compared to the input will result in a decrease of speed at the output shaft. In general, the output speed can be determined by dividing the input speed by the gear ratio. The higher the ratio the lower the output speed will be and vice versa.
Gear Arrangement
Gear arrangement is an ingenious engineering design that offers various benefits over the traditional fixed axis gear system design. The unique combination of both power transmission efficiency and compact size allows for a lower loss in efficiency of the bevel gear box. The more efficient the gear arrangement, (i.e. spur, helical, planetary and worm) the more energy it will allow to be transmitted and converted into torque, rather than energy lost in heat.
Another application factor to be taken into account when selecting a bevel gear box is load distribution. Since the load being transmitted is shared among multiple planets, the torque capacity is increased. The higher number of planets in a gear system will increase the load ability and enhance torque density. Gear arrangements improve stability and rotational stiffness because of a balanced system, but it is a complex and more costly design.
One example is a gear arrangement that is a traditional fixed axis gear system with a pinion driving a larger gear on an axis parallel to the shaft. Or, there may be a planetary gear design system with a sun gear (pinion) surrounded by more than one gear (planet gears) and is encompassed in an outer ring gear. The two systems are similar in ratio and volume, but the planetary gear design has three times the higher torque density and three times the stiffness due to the increased number of gear contacts.
Fixed Axis Gear System:
Volume = 1, Torque = 1, Stiffness = 1
Planetary Gear System:
Volume =1, Torque = 3, Stiffness = 3
Other gear arrangements as mentioned in the Types of Bevel Gear Boxes segment of this guide are bevel, helical, cycloid, spur and worm.
Backlash
Backlash is the angle in which the output shaft of a bevel gear box can rotate without the input shaft moving, or the gap between the teeth of two adjacent gears. It is not necessary to consider backlash for applications which do not involve load reversals. However, in precision applications with load reversals like robotics, automation, CNC machines, etc., backlash is crucial for accuracy and positioning.
The physical components of a bevel gear box varies from one bevel gear box type to another, as well as differences between manufacturers. Most bevel gear box types are constructed from steel materials such as iron, aluminum and brass. Unlike other bevel gear box types, a spur gear box can also be made with plastics such as polycarbonate or nylon. Other than the raw materials used, the orientation of the gear teeth play a major role in the overall efficiency, torque and speed of the system. A straight gear teeth bevel gear box is typically used in low-speed applications. This can cause the bevel gear box to be noisy, and lower its overall efficiency. A helical bevel gear box is typically used in high-speed applications. This type of bevel gear box is quieter in operation than a straight gear teeth bevel gear box, which may improve the overall efficiency.
There are many types of gear boxes manufactured throughout the world. One of the main differences between each individual gear box is their performance characteristics. Choosing from the various gear box types is application dependent. A gear box is available in many sizes, ratios, efficiencies and backlash characteristics. All of these design factors will affect the performance and cost of a gear box. There are several gear box types which are listed below:
Bevel Gear Box
A bevel gear box is mainly used in right angle, low gear ratio applications, due to their shafts perpendicular arrangement to one another. A bevel gear box makes it possible to change operating angles. Two different types of bevel gear boxes includes straight and spiral. A straight bevel gear box is used for slow speed applications, and have straight and tapered teeth. The spiral bevel gear box has curved and oblique teeth, and are used mainly for high-performance, high speed applications. A bevel gear box is typically constructed of cast iron, aluminum alloy or other steel materials.
Helical Gear Box
Unlike spur gears, gears on a helical gear box is cut at angles which allow for gradual contact between the gear teeth. This design provides for a smooth and quiet operation. A helical gear box is compact, efficient and available in a 5:1 ratio per stage. A helical gear box can be used on non-parallel and perpendicular shafts. These gear box types are applicable in high horsepower and efficient applications. A helical gear box is typically constructed with cast iron, aluminum alloy or iron material.
Spur Gear Box
A spur gear box is compact, cost-effective, efficient and readily available. A spur gear boxe is available in a 10:1 ratio per stage, made with straight teeth mounted on a parallel shaft. The noise level of a spur gear box is relatively high due to colliding teeth of the gears. In comparison with a worm gear box, they are more expensive, noisier and have less shock capability. The spur gear box is widely used in applications requiring an increase or reduction in speed and high output torque. A spur gear box is typically constructed with metals such as steel or brass, and plastics such as nylon or polycarbonate.
Worm Gear Box
A worm gear box can handle high shock loads, and is low in noise and maintenance-free, but less efficient than other gear box types. It is also available in right angle configuration. The worm gear box configuration allows the worm to turn the gear with ease; however, the gear cannot turn the worm. The prevention of the gear to move the worm can be utilized as a braking system. When the gear box is turned off, it is held in a locked position. A worm gear box is typically constructed of aluminum, stainless steel and cast iron.
Planetary Gear Box
A planetary gear box is named so due to their resemblance of the solar system. A planetary gear box consists of three main components: sun gear, ring gear and two or more planet gears. The sun gear is the located in the center, the ring gear is the outermost gear, and the planet gears are the gears surrounding the sun gear inside the ring gear. A planetary gear box is used in applications requiring low backlash, compact size, high efficiency, resistance to shock, and high torque to weight ratio.
A bevel gear box is a mechanical device utilized to increase the output torque or change the speed (RPM) of a motor. The motor’s shaft is attached to one end of the bevel gear box and through the internal configuration of gears of a bevel gear box, provides a given output torque and speed determined by the gear ratio.
Advancements in technology and the evolution of gears have made a more efficient and powerful bevel gear box to be developed and manufactured at lower costs. Toothed gear systems have evolved from fixed axis gear systems to new and improved gears including helical, cycloid, spur, worm and planetary gear systems. A bevel gear box is widely used in applications that require desired output speed (RPM), control the direction of rotation, and to translate torque or power from one input shaft to another.
A bevel gear box is used in a variety of industries:
• Aerospace – In the aerospace industry, a bevel gear box is used in space and air travel, i.e. airplanes, missiles, space vehicles, space shuttles and engines.
• Agriculture – In the agriculture industry, a bevel gear box is used for plowing, irrigation, pest and insect control, tractors and pumps.
• Automotive – In the automotive industry, a bevel gear box is used in cars, helicopters, buses and motorcycles.
• Construction – In the construction industry, a bevel gear box is used in heavy machinery such as cranes, forklifts, bulldozers and tractors.
• Food Processing – In the food processing industry, a bevel gear box is used in conveyor systems, the processing of meat and vegetable products, and packaging applications.
• Marine Industry – In the marine industry, a bevel gear box is used on boats and yatchs.
• Medical – In the medical industry, a bevel gear box is used in surgical tables, patient beds, medical diagnostic machines, dental equipment and MRI and CAT scan machines.
• Power Plants – In power plants, a bevel gear box is implemented in transformers, generators and turbines.
Advantages of a Bevel Gearbox
• Low noise level
• High efficiency
• High reduction ratios
• Increase/Decrease output torque
• Increase/Decrease output speed
• Durable
Disadvantages of a Bevel Gearbox
• More costly than other drive systems
• Proper lubrication is necessary for smooth running
• Poorly cut teeth may result in excessive vibration and noise during operation
• Quality matters and adds to cost
The price of a bevel gearbox varies and is typically affected by size, accuracy specifications, backlash, and the gear ratio, as well as the specific manufacturer. A bevel gearbox with a backlash in the range of 30 arc-minutes may cost as low as $500. The cost for a bevel gearbox with a backlash value under 5 arc-minutes will cost more than a bevel gearbox with high backlash values. Below is a list of bevel gearbox products offered by Anaheim Automation. Comprehensive specifications and pricing is available on our website at AnaheimAutomation.com, for each of the offered types:
• Economy Gearbox
• High-Grade Gearbox
• Right-Angle Planetary Gearbox
• Rotating Output Flange Gearbox
Q. Are planetary and spur bevel gearbox types bi-directional?
A. Yes, planetary and spur bevel gearboxes are designed to be used for bi-directional operation. The direction the input shaft rotates and gear arrangement of the bevel gearbox will determine the rotation of the output shaft.
Q. Can Anaheim Automation’s motors be combined with a bevel gearbox?
A. Anaheim Automation’s motors can be assembled with a bevel gearbox to meet the necessary requirements of an application. Motors and bevel gearboxes can be purchased separately or be purchased as an assembled unit. Customization is available. Minimum purchase requirements and a Non-Cancellable/Non-Returnable agreement will apply.
Q. What is the lifetime of an Anaheim Automation motor and bevel gearbox?
A. The lifetime of a motor and bevel gearbox varies by user application. Certain factors determine the lifetime of a product, such as environment, radial loads (torque), duty cycle, and input power. All these factors play a role in the lifetime of a motor and bevel gearbox. Anaheim Automation’s experienced Application Engineers are available to provide recommendations on the best products for your specific application criteria.
Q. What type of bevel gearbox would be used for right angle applications?
A. A bevel and worm bevel gearboxes are mainly utilized in right angle applications. They offer high efficiency and low gear ratios. A straight bevel bevel gearbox with straight cut teeth are utilized in slow speed applications, whereas spiral bevel bevel gearboxes with curved teeth are utilized in high performance, high speed applications. Worm bevel gearboxes are also available with right angle configurations. They are able to sustain high shock loads, low in noise, maintenance-free but are less efficient than a bevel bevel gearbox.
Q. Can a bevel gearbox be backdriven?
A. Some bevel gearbox types, such as a spur bevel gearbox can be backdriven, while some, such as the worm bevel gearbox cannot be backdriven.
Q. How many planet gears are there in a bevel gearbox?
A. The amount of planetary gears in a bevel gearbox differs based on specific application requirements. Most planetary bevel gearbox types consist of two or more planetary gears.
Q. What is the difference between straight cut gears and helical gears?
A. Straight cut gears have straight and tapered teeth, and are used for low speed applications. Helical gears are cut at angles to allow gradual contact between the gear teeth. This allows for smooth and quiet operation. Helical gears are applicable in high horsepower and efficient applications.
Each bevel gearbox works in a similar fashion. The directions the gears rotate are dependent on the input direction and orientation of the gears. For example, if the initial gear is rotating in a clockwise direction, the gear it engages will rotate counterclockwise. This continues down the line for multiple gears. The combination of different size gears and the number of teeth on each gear plays a significant role in the output torque and speed of the shaft. High gear ratios allow for more output torque and lower speeds, while lower gear ratios allow for higher output speed and less output torque.
A planetary gearbox works relatively the same. A planetary gearbox system is constructed with three main components: a central sun gear, a planet carrier (carrying one or more planet gears) and an annulus (an outer ring). The central sun gear is orbited by planet gears (of the same size) mounted to the planet carrier. The planet gears are meshed with the sun gear while the outer rings teeth mesh with the planet gears. There are several configurations for a gearbox system. Typical configurations consist of three components: the input, the output and one stationary component.
For example: one possible configuration is the sun gear as the input, the annulus as the output and the planet carrier remaining stationary. In this configuration, the input shaft rotates the sun gear, the planet gears rotate on their own axes, simultaneously applying a torque to the rotating planet carrier that in turn applies torque to the output shaft (which in this case is the annulus). The rate at which the gears rotate (gear ratio) is determined by the number of teeth in each gear. The torque (power output) is determined by both the number of teeth and by which component in the planetary system is stationary.
The output of a motor (i.e. stepper, brushless, AC and brush motors) is used as the input of the bevel gearbox and controls the speed at which the bevel gearbox rotates. The configuration below illustrates the driver controlling the external motor, which is connected as the input shaft of the bevel gearbox. As a result, when the driver is powered, the motor shaft rotates inside the bevel gearbox causing the output shaft of the bevel gearbox to rotate. The output speed and torque is dependent on the internal configuration of the bevel gearbox.
When considering a bevel gearbox, many factors need to be considered to meet specific application requirements:
Gear Ratio
Gear ratios are defined as the correlation between the numbers of teeth of two different gears. Commonly, the number of teeth a gear has is proportional to its circumference. This means that the gear with a larger circumference will have more gear teeth; therefore the relationship between the circumferences of the two gears can also give an accurate gear ratio. For example, if one gear has 36 teeth while another gear has 12 teeth, the gear ratio would be 3:1.
Output Torque
Output torque of the bevel gearbox is dependent on the gear ratio used. To obtain a high output torque, a large gear ratio would be selected. Using a large gear ratio will lower the output shaft speed of the motor. Inversely, using a lower gear ratio, a smaller output torque value would be delivered into the system, with a greater motor speed at the output shaft of the bevel gearbox. This statement illustrates the relationship that both torque and speed are inversely proportional to one another.
Speed (RPM)
Speed is proportional to the gear ratio of the bevel gearbox system. For example, if the input gear has more teeth than the output gear, the result will be an increase in speed at the output shaft. On the other hand, having the reverse scenario with more gear teeth at the output compared to the input will result in a decrease of speed at the output shaft. In general, the output speed can be determined by dividing the input speed by the gear ratio. The higher the ratio the lower the output speed will be and vice versa.
Gear Arrangement
Gear arrangement is an ingenious engineering design that offers various benefits over the traditional fixed axis gear system design. The unique combination of both power transmission efficiency and compact size allows for a lower loss in efficiency of the bevel gearbox. The more efficient the gear arrangement, (i.e. spur, helical, planetary and worm) the more energy it will allow to be transmitted and converted into torque, rather than energy lost in heat.
Another application factor to be taken into account when selecting a bevel gearbox is load distribution. Since the load being transmitted is shared among multiple planets, the torque capacity is increased. The higher number of planets in a gear system will increase the load ability and enhance torque density. Gear arrangements improve stability and rotational stiffness because of a balanced system, but it is a complex and more costly design.
One example is a gear arrangement that is a traditional fixed axis gear system with a pinion driving a larger gear on an axis parallel to the shaft. Or, there may be a planetary gear design system with a sun gear (pinion) surrounded by more than one gear (planet gears) and is encompassed in an outer ring gear. The two systems are similar in ratio and volume, but the planetary gear design has three times the higher torque density and three times the stiffness due to the increased number of gear contacts.
Fixed Axis Gear System:
Volume = 1, Torque = 1, Stiffness = 1
Planetary Gear System:
Volume =1, Torque = 3, Stiffness = 3
Other gear arrangements as mentioned in the Types of Bevel Gearboxes segment of this guide are bevel, helical, cycloid, spur and worm.
Backlash
Backlash is the angle in which the output shaft of a bevel gearbox can rotate without the input shaft moving, or the gap between the teeth of two adjacent gears. It is not necessary to consider backlash for applications which do not involve load reversals. However, in precision applications with load reversals like robotics, automation, CNC machines, etc., backlash is crucial for accuracy and positioning.
The physical components of a bevel gearbox varies from one bevel gearbox type to another, as well as differences between manufacturers. Most bevel gearbox types are constructed from steel materials such as iron, aluminum and brass. Unlike other bevel gearbox types, a spur gearbox can also be made with plastics such as polycarbonate or nylon. Other than the raw materials used, the orientation of the gear teeth play a major role in the overall efficiency, torque and speed of the system. A straight gear teeth bevel gearbox is typically used in low-speed applications. This can cause the bevel gearbox to be noisy, and lower its overall efficiency. A helical bevel gearbox is typically used in high-speed applications. This type of bevel gearbox is quieter in operation than a straight gear teeth bevel gearbox, which may improve the overall efficiency.
There are many types of gearboxes manufactured throughout the world. One of the main differences between each individual gearbox is their performance characteristics. Choosing from the various gearbox types is application dependent. A gearbox is available in many sizes, ratios, efficiencies and backlash characteristics. All of these design factors will affect the performance and cost of a gearbox. There are several gearbox types which are listed below:
Bevel Gearbox
A bevel gearbox is mainly used in right angle, low gear ratio applications, due to their shafts perpendicular arrangement to one another. A bevel gearbox makes it possible to change operating angles. Two different types of bevel gearboxes includes straight and spiral. A straight bevel gearbox is used for slow speed applications, and have straight and tapered teeth. The spiral bevel gearbox has curved and oblique teeth, and are used mainly for high-performance, high speed applications. A bevel gearbox is typically constructed of cast iron, aluminum alloy or other steel materials.
Helical Gearbox
Unlike spur gears, gears on a helical gearbox is cut at angles which allow for gradual contact between the gear teeth. This design provides for a smooth and quiet operation. A helical gearbox is compact, efficient and available in a 5:1 ratio per stage. A helical gearbox can be used on non-parallel and perpendicular shafts. These gearbox types are applicable in high horsepower and efficient applications. A helical gearbox is typically constructed with cast iron, aluminum alloy or iron material.
Spur Gearbox
A spur gearbox is compact, cost-effective, efficient and readily available. A spur gearboxe is available in a 10:1 ratio per stage, made with straight teeth mounted on a parallel shaft. The noise level of a spur gearbox is relatively high due to colliding teeth of the gears. In comparison with a worm gearbox, they are more expensive, noisier and have less shock capability. The spur gearbox is widely used in applications requiring an increase or reduction in speed and high output torque. A spur gearbox is typically constructed with metals such as steel or brass, and plastics such as nylon or polycarbonate.
Worm Gearbox
A worm gearbox can handle high shock loads, and is low in noise and maintenance-free, but less efficient than other gearbox types. It is also available in right angle configuration. The worm gearbox configuration allows the worm to turn the gear with ease; however, the gear cannot turn the worm. The prevention of the gear to move the worm can be utilized as a braking system. When the gearbox is turned off, it is held in a locked position. A worm gearbox is typically constructed of aluminum, stainless steel and cast iron.
Planetary Gearbox
A planetary gearbox is named so due to their resemblance of the solar system. A planetary gearbox consists of three main components: sun gear, ring gear and two or more planet gears. The sun gear is the located in the center, the ring gear is the outermost gear, and the planet gears are the gears surrounding the sun gear inside the ring gear. A planetary gearbox is used in applications requiring low backlash, compact size, high efficiency, resistance to shock, and high torque to weight ratio.
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